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Gearbox crossmember munted as


lowandy

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Ok so in the process of changing my clutch we found that one of the bolts on the main big crossmember was stripped (nut seized onto thread) and nut was welded to the inside of a chassis box. Luckily we could undo the other bolt and swing it out to drop the gearbox. While putting back together the other bolt did the same thing and broke the nut of inside halfway during tightening so the crossmember isnt exactly firm on the car. This cause the crossmember or something else to hit something when the gearbox moves (taking off from a stop)

What are my options in regards to removing the old crossmember and installing new ones with new fittings?

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An old flatmate had the same thing happen which he sorted by drilling a pilot hole from the underside, up through into the footwell on either side.

Then used holesaw to to put holes on the topside which he could drop nuts down into the correct place and get someone to hold with a socket while installing the bolts underneath.

Personally, I'd use weld-nuts and weld patches back over the holes.

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